The strategic partner for Industry 4.0 manufacturing
Integral technology solutions: consulting + software development.
We drive Digital Transformation and Operational Excellence.
We adapt to each plant and its automation level.
Built for large-scale producers
We serve manufacturing —one or several plants, single- or multi-product— at any automation level, across continuous and discrete processes.
The cost of fragmented data
No centralization under a single data governance.
Dependence on spreadsheets and manual consolidation.
Slow decisions on incomplete or outdated data.
Lack of traceability, auditing and cross-area alignment.
The Industry 4.0 moment
Manufacturing digitalization is no longer optional: those who don't turn data into decisions lose competitiveness.
Digitalization
Of physical processes and the shop floor.
IoT & connectivity
More data available than ever.
Data-driven decisions
Sustainable competitive edge.
Shop-floor digitalization
Standardizes and centralizes data capture.
Manual and/or automatic capture of execution, quality and utilities.
Guarantees KPI calculation (OEE, energy, plan compliance).
Online information to decide on time.
Robust integration, no extra instrumentation
APIs that read from and write to existing systems. OptiPlant MES sits at the center and becomes the single source of truth.
Real-time production monitoring & control
Times and stops in discrete (per resource) and continuous (per batch) processes.
Consumption recording by units or in bulk.
Identification of bottlenecks and efficiency losses.
Quality control & physico-chemical parameters
Capture and management of process and product quality variables (PTS).
Continuous signals such as temperatures, at various frequencies.
Trends and early deviation detection.
Industrial-utility consumption monitoring
Recording and analysis of energy, water, gas and other resources.
Consumption and energy-efficiency dashboards.
Basis for sustainability goals and cost savings.
Automatic planning & sequencing
Plans generated and validated by simulation and expert systems.
Early detection of inefficiencies before execution.
Dynamic adjustments based on resources and demand.
Reliable, secure and always available
Infrastructure
Managed by OPC, 99.97% availability.
Daily backups.
Access
Via web (Chrome/Edge) with a client URL.
e.g. client.optiplant.co
Users & roles
No limit on active-directory users.
Roles, permissions and full traceability.