One Single Source of Truth
Centralizes all operational information in a single reliable source: execution data, quality, energy, consumption and planning unified under consistent criteria.
Advanced MES for Industry 4.0
Transform your plant into a Smart Factory
OptiPlan Suite is the One Single Source of Truth technology solution that digitalizes manufacturing operations to achieve operational excellence.
- Real-time production monitoring
- ERP, SCADA, and IoT integration
- Automatic planning and sequencing
14+ years of experience in industrial sectors
Beverages Labels Caps Cans Bottles Malteries
Advanced MES
What is OptiPlan Suite?
A comprehensive technology solution designed to digitally transform manufacturing operations and achieve operational excellence.
Configurable SaaS Model
Flexible architecture and fully configurable functionalities, adapted to the specific requirements and technological level of each production process.
Comprehensive MES Approach
Manufacturing Execution System that connects the shop floor with management, providing full visibility and real-time control of operations.
Developed by manufacturing experts
OptiPlant Consultores (OPC) is a company specialized in providing comprehensive technological solutions that combine expert consulting, personalized diagnostics, and digital tool development. Through these solutions, manufacturing companies optimize their processes and advance in their digital transformation, two fundamental pillars to achieve operational excellence. It has more than 14 years of verifiable experience in continuous and high-speed discrete process industries, such as beverages (alcoholic and carbonated), packaging (caps, cans, labels), and malthouses. This dual nature allows OPC to deeply understand the operational and technological challenges of the manufacturing industry. In this way, OPC positions itself as a strategic partner for its clients, accompanying them at every stage toward continuous improvement and the achievement of sustainable results.
14+
Years of experience
6+
Industrial sectors
100%
Configurable
SaaS
Scalable model
System Modules
A complete platform for your operation
OptiPlan Suite integrates all critical aspects of manufacturing into specialized modules that work together to maximize operational efficiency.
Real-Time Production Monitoring
Total control of production operations
- Detailed recording of production and downtime by equipment
- Identification of bottlenecks and efficiency losses
- Real-time productivity and performance dashboards
Quality Control
Physical-chemical parameter management
- Capture and management of process and product quality variables
- Recording at different sampling frequencies
- Dashboards for trend analysis and deviation detection
Energy Consumption
Industrial services monitoring
- Recording and analysis of energy, water, gas and other resource consumption
- Consumption and energy efficiency dashboards
- Identification of waste and excess consumption
Integrations
Enterprise systems connectivity
- Robust APIs to connect with ERP, SCADA and IoT
- Integration with PLCs and automation systems
- Unified data flow for more efficient operation
Planning and Sequencing
Intelligent production automation
- Plan generation and validation through simulation
- Early detection of potential inefficiencies
- Dynamic adjustments based on availability and demand
Security and Users
Advanced access management
- Role and permission management based on company policies
- Integration with customer's active directory
- Audit logging for traceability and compliance
All modules work together
The true power of OptiPlan Suite lies in the seamless integration between all its modules. Data flows naturally between production, quality, energy, and planning, creating a unified view of the entire operation.
ERP SCADA IoT PLCs Sensores
The Challenge
Does your plant operate with fragmented information?
Manufacturing companies face critical challenges when operational information is scattered across multiple disconnected sources. This fragmentation directly impacts efficiency, quality, and the ability to respond to changes.
The solution: One Single Source of Truth
OptiPlan centralizes and synchronizes all operational information, eliminating redundancies, errors, and subjectivity in decision-making.
Spreadsheet dependency
Disconnected Excel reports, error-prone and difficult to keep updated.
Scattered information
Multiple disconnected systems generating inconsistent and duplicate data.
Slow decisions
Lack of real-time information delaying critical decision-making.
Lack of traceability
Inability to trace the origin, context, and audit of each operational data point.
Efficiency losses
Unidentified bottlenecks and waste impacting productivity.
Departmental discrepancies
Each area manages its own data, generating conflicts and misalignment.
Key Concept
One Single Source of Truth
It is an information management principle that ensures that all users access the same precise, consistent, and updated data, from a single reliable source.
Instead of multiple disconnected sources (Excel reports, isolated systems, etc.), everything is centralized and synchronized. From the shop floor to management, everyone accesses the same precise data, in real-time and under unified criteria.
OptiPlan becomes your single source of truth because:
- Centralizes operational information: execution data, quality, energy, consumption and planning.
- Unifies calculation criteria: indicators like OEE, energy efficiency and plan compliance according to client policies.
- Provides complete traceability: each data point has context, origin and audit.
- Avoids departmental discrepancies: quick and aligned decisions.
Industry 4.0 Traditional Plant Smart Factory
Digital Transformation
Digital transformation involves integrating technology across all business areas to generate value, improve processes and make data-driven decisions.
OptiPlan helps convert traditional plants into smart factories (Smart Factories), where information flows in real-time from the shop floor to management.
Shop floor digitalization
Automates the recording of production, quality, and resource consumption data.
Enterprise connectivity
Integration with ERPs, SCADA, IoT and PLCs for organizational coherence.
Real-time information
Agile decisions based on instantly updated KPIs.
Paper elimination
Goodbye to manual spreadsheets and disconnected reports.
Scalable SaaS model
Agile and flexible adoption, typical of a modern digital strategy.
Advanced Capabilities
- Predictivity and advanced analytics
- Calculation and report automation
- Room for continuous innovation
Operational Excellence
Achieve maximum operational efficiency
Operational excellence is the ability to deliver value to the customer by executing processes efficiently, consistently, at the lowest possible cost, with the best quality and on time.
OEE
Overall Equipment Effectiveness
KPIs
Real-time indicators
+%
Energy efficiency
100%
Plan compliance
Optimized Planning
Sequencing algorithms that optimize production based on availability and demand.
Automatic sequencingAutomated Monitoring
Real-time production recording and tracking without manual intervention.
Real timeCentralized Information
A single source of truth for agile and aligned decision-making.
Single Source of TruthPrecise Indicators
KPIs calculated under unified criteria for continuous performance improvement.
OEE and moreLoss Detection
Identification of inefficiencies, waste, and excess consumption.
Total visibilityOptiPlan drives your operational excellence
Automate, centralize and optimize your operation to achieve maximum performance.
Learn more Key Benefits
Results that transform your operation
OptiPlan Suite is not just software, it's a strategic tool that drives the competitiveness of your manufacturing company.
Greater operational efficiency
Total visibility of production in real-time to identify and eliminate bottlenecks.
Real timeCost optimization
Waste reduction through efficiency analysis and intelligent planning.
Positive ROIData-driven decisions
Reports and key performance indicators (KPIs) for informed and strategic decisions.
Data-drivenTotal adaptability
Flexible configuration that adapts to your company's production processes and policies.
100% configurableScalability and flexibility
SaaS model that allows growth according to business needs, without large investments.
SaaSThe value of OptiPlan
- Waste visibility
- Decision acceleration
- Operational predictivity
Technical Architecture
SaaS model designed for industry
OptiPlan Suite is offered under a Software as a Service (SaaS) model, with a flexible architecture that adapts to the technological level of each production process.
This approach enables agile adoption, without large initial infrastructure investments, and with the flexibility to scale according to business needs.
Connectivity with the physical world
OptiPlan acts as a single repository of contextualized and related data, connecting the past, present and enabling projections of your operation's future.
Software as a Service (SaaS)
Subscription model without the need for own infrastructure. Automatic updates and support included.
Scalable Architecture
Grows with your business. Add modules, users and plants as needed.
Enterprise Security
Advanced role management, active directory integration and complete audit logging.
Total Configurability
Adaptable to the specific processes and policies of each manufacturing operation.
Robust APIs
Connectivity with ERP, SCADA, IoT and PLCs for unified data flow.
Regulatory Compliance
Complete traceability with audit logging to meet quality standards.
Integration Ecosystem
OptiPlan connects with your existing systems
ERP
Enterprise Management OptiPlan
Data Center SCADA
Automation IoT
Sensors Start Today No-commitment demonstration with sample data Personalized evaluation of your needs Technical advice from manufacturing experts 14+ years of experience in the industrial sector 
Transform your manufacturing operation
Request a personalized demonstration and discover how OptiPlan Suite can drive operational excellence in your company.
OptiPlant Consultores S.A.S.
www.opc.com.coConsulting company specialized in developing technology solutions for process optimization in manufacturing companies.
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