The strategic partner for Industry 4.0 manufacturing
We are a company specialized in delivering integral technology solutions for manufacturing companies, combining expert consulting, tailored diagnostics and the development of digital tools.
Our goal is to be the strategic partner of manufacturing companies within the Industry 4.0 framework, driving digital transformation and promoting operational excellence.
Over 16 years across high-speed continuous and discrete processes: beverages, packaging and maltings.
Every plant is different. We adapt to its reality and automation level, delivering tangible, sustainable results at every stage.
A multidisciplinary team that turns data into intelligent decisions, optimizes resources and strengthens competitiveness.
We believe in collaboration, transparency and lasting relationships built on trust and mutual respect.
Manufacturing, at any level of automation
We focus on the manufacturing industry, with one or several plants, single- or multi-product, even those that make their own raw materials. Automation level does not matter —from manual operations to fully automated—. Our experience spans continuous and discrete processes, letting us adapt to diverse production realities.
OptiPlant MES
One Single Source of Truth
OptiPlant Manufacturing Execution System captures all production data in the closest possible real time; it centralizes, processes and displays it online according to each client's policies, enabling agile, preventive and reactive decisions.
A flexible, modular architecture tailored to the requirements and technology level of each line, area or plant. Agile adoption, true to a modern digital strategy.
Capture in the closest possible real time, from manual to automatic, depending on the options available in each production process.
A digital replica of your operation that integrates real-time data to simulate, anticipate and optimize plant performance.
Core capabilities
Standardizes and centralizes data capture —manual and/or automatic— for execution, quality and industrial-utility consumption.
APIs that read from and write to existing ERP, SCADA, IoT and PLCs with no extra instrumentation, plus a data-extraction interface for the client.
Standardizes, automates and guarantees KPI calculation (OEE, energy efficiency, plan compliance), unifying criteria per the client's policies.
Online access to information for agile, preventive and reactive decision-making.
What your operation gains
Beyond technology, OptiPlant MES drives concrete impact on your indicators and transforms how your organization operates and decides.
Indicators we impact positively
Fewer speed, quality and availability losses across your lines.
Identify and control scrap and off-standard consumption.
Greater adherence between what is planned and what is produced.
Early detection of bottlenecks and stoppage causes.
Optimized use of energy, water, gas and utilities.
Fewer deviations and rework thanks to real-time control.
Intangible benefits
A culture that decides with reliable, timely information.
A single source of truth that unites the whole organization.
Full auditing and confidence in the origin of every data point.
Uniform criteria and processes across lines, areas and plants.
Goodbye to spreadsheets and manual consolidation.
Real-time transparency of what happens on the shop floor.
A modular suite for your entire operation
Real-Time Production Monitoring & Control
- Detailed logging of times and stoppages in discrete (per resource) and continuous (per batch) processes.
- Recording of consumption by units or in bulk.
- Identification of bottlenecks and efficiency losses.
- Productivity and performance dashboards.
Quality Control & Physico-Chemical Parameters
- Capture and management of process and product quality variables (PTS).
- Capture of continuous signals such as temperatures.
- Recording at different sampling frequencies.
- Dashboards for trends and deviation detection.
Industrial-Utility Consumption Monitoring
- Recording and analysis of energy, water, gas and other resource consumption.
- Consumption and energy-efficiency dashboards.
Automatic Planning & Sequencing
- Plan generation and validation via simulation and expert systems.
- Early detection of inefficiencies before execution.
- Dynamic adjustments based on resource availability and demand.
From the shop floor to the decision
End-to-end data flow: manual and automatic capture, integration via APIs, centralization in the One Single Source of Truth and presentation in dashboards for the users who analyze it.
Reliable, secure and always available
- Hosted on infrastructure managed by OptiPlant Consultores S.A.S. with 99.97% availability.
- Daily backups of all stored data.
- Access via the internet with Google Chrome or Microsoft Edge and a URL assigned to the client (e.g. client.optiplant.co).
- Mandatory integration with the client's active directory: login with corporate credentials.
No limits, full control
- No limit on users within the client's active directory.
- A users module to create and assign roles and edit/view permissions.
- Full access traceability and auditing.
The end of fragmented data
Lack of centralized data under a single governance, preventing real-time information.
Fragmented information, dependence on spreadsheets and waiting for manual consolidation.
Slow decisions based on incomplete or outdated data.
Lack of traceability and auditing.
Unidentified inefficiencies and waste.
Misalignment between departments.
Built for large-scale producers
Medium and large manufacturing companies, especially those with multiple plants and complex processes, seeking to digitally transform their operations, optimize resources, improve traceability and make data-driven decisions.
Our clients prove the value
Rather than specific figures —which by policy we do not request from our clients, to avoid any perception that our business model depends on their internal results—, the best evidence lies in their behavior:
Organic expansion
A pilot module consistently leads clients to extend it across areas and plants, and then to broaden coverage with new modules.
Sustained renewal
Under the SaaS model, sustained retention shows that perceived value is maintained and deepens over time.
What sets us apart
Differentiators & opportunities
Aggressive commercial model
Unlimited users + charge per module/plant. Removes the per-user license barrier and enables mass adoption on the floor.
Non-intrusive
Sold as an ERP complement, without replacing it, reducing resistance from Finance and IT.
Custom development
We build new modules and features to extend coverage and reach the One Single Source of Truth.
Total adaptability
To each client's processes and policies.
Native integration
With active directory and enterprise systems.
Real-time dashboards
Online reports and KPIs across the whole operation.
Operational excellence
A permanent focus on industrial digital transformation.
Transform your manufacturing operation
Request a personalized demonstration and discover how OptiPlan Suite can drive operational excellence in your company.
OptiPlant Consultores S.A.S.
www.opc.com.coConsulting company specialized in developing technology solutions for process optimization in manufacturing companies.
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